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Steel Structure Warehouse Hoisting Process and Hoisting Plan

2025-03-20    154

Hoisting Process Flow

Positioning → Elevation Setting → Column Top Bolt Pre-embedding → Elevation Verification → Line Marking → Column Installation → Steel Beam Installation → Secondary Component Installation → Welding → Touch-up Painting → Completion

Steel Column Installation Process

Steel Structure

I. Hoisting of Steel Columns

  1. Foundation Recheck: Measure anchor bolt exposure length, deviation of bolt centerline from the baseline, bolt spacing, and foundation elevation. Address any non-conformities before hoisting.

  2. Column Marking: Mark a 500mm reference line on visible column sections for fine adjustment of elevation during installation.

  3. Hoisting Method:

    • Secure the column with a single wire rope, positioning the sling point at 1/3 of the column length from the top.

    • Lift the column using the rotation method and position it. Place padding at sling contact points.

II. Column Alignment

  1. Vertical Alignment:

    • Mark centerlines on visible column faces.

    • Adjust verticality using a theodolite in two perpendicular directions.

  2. Control Line Verification: Ensure column verticality by measuring the distance from the column inner edge to pre-marked building control lines.

  3. Integrated Adjustment: Simultaneously address elevation, axis deviation, and verticality until all criteria are met.

    Steel Structure

Steel Beam Installation Process

  1. Beam Delivery:

    • Transport beams near columns using mobile cranes.

    • Transfer beams to the floor level via derrick cranes. Heavy main beams may be hoisted jointly with mobile cranes.

  2. Installation Sequence:

    • Begin from Zone 3, installing main beams first, followed by secondary beams and purlins.

    • Secure beams with installation bolts or temporary welding before releasing hooks.

  3. Rigging Details:

    • For long beams (e.g., 20m), use a steel spreader beam and triangular lifting lugs to widen wire rope spacing and optimize sling angles (refer to rigging diagram).